Retrofit – Ocuplan 3D Solution

Fast and trouble-free implementation

From concept to reality

Various goals can drive complex brownfield interventions in the food industry, involving the complete transformation of existing industrial facilities, including structural reinforcements if necessary. Due to the inevitable shutdown during this process, it is essential to ensure fast and trouble-free implementation. This requires promptly mapping the building and its technology using reality capture techniques, providing accurate 3D input for all disciplines involved in the planning phase.

clash-free design

Production Boost and Energy Conservation

Retrofitting is often pursued to achieve energy efficiency, boost production, or adapt to changes related to new product lines. This can involve either complete equipment replacement or equipping old machines with new sensors to optimize their operation and utilization. However, commissioning new equipment goes beyond mere replacement; it requires examining and modifying the connected piping network, architecture, load capacity of the builing, and other technological elements.

In many cases, older equipment leads to significant cost overruns. Firstly, their operation requires much higher energy consumption, and secondly, their maintenance is complex and expensive. Therefore, the most viable solution is often to modernize, update and in some instances, completely replace the machinery in use.

To determine the optimal solution and achieve profitable production workflows, organizations need to engage in a design process that simulates different scenarios. A valuable and information-rich foundation for this process is a BIM model that incorporates all the necessary 3D information, ensuring a clash-free design.

The importance of trusted information

First and foremost, it is crucial to have a comprehensive understanding of your building and its geometric limitations. In order to ensure that the end result effectively aligns with the stated objectives it is essential to have detailed plans to mitigate potential challenges and setbacks like:

Insufficient Planning

Inadequate planning based on poor input can lead to inefficiencies, delays, and cost overruns. Failing to conduct a thorough assessment, establish clear project goals, and developing a comprehensive retrofit plan based on accurate 3D data, the outcomes can fall short of expectations and not meet the desired standards.

Comprehensive Assessment

This includes evaluating the condition of the building, identifying areas that require improvement, and understanding the limitations and opportunities for retrofitting. Insufficient assessment may result in overlooking critical issues or not considering all the necessary elements for a successful retrofit.

Detailed Retrofit Plan

A well-developed retrofit plan outlines the specific steps, timeline, resources, and budget required for the project. It should include a sequence of activities, identification of necessary materials and equipment, and coordination with relevant stakeholders. Insufficient planning can result in disorganized implementation, cost overruns, and delays.

Reality capture

In order to achieve the desired results, it is crucial to provide accurate, high-quality, and reliable information. This can be efficiently and error-free accomplished through 3D data capture and BIM modeling. By utilizing the data obtained from precise 3D laser scanning, a comprehensive data process can be conducted, resulting in the creation of well-developed 3D models that accurately reflect the reality with the necessary level of detail.

The use of 3D models facilitates easier decision-making and planning, providing answers to any questions that may arise during the retrofitting process. This ensures that no unpleasant surprises occur during various work processes. Moreover, 3D models can be expanded or complemented to incorporate different visualization options, enabling the generation of optimal scenarios and informed decisions.

These visualizations play a crucial role in facilitating collision and clearance analysis for logistics routes, as well as conducting geometric inspections necessary for equipment transportation during machine replacement. They are also valuable in guiding the disassembly of devices into their components, ensuring obstacle-free movement.

Another example of the broader applications of 3D models is when they are utilized for structural analysis and reinforcement plans. They enable the generation of error maps that accurately portray geometric irregularities within the building’s framework. This method allows for the identification of inclinations, deviations from desired geometry, and beam deflections in both buildings and structural elements.

Project timelines

Minimalize downtime and reduce risk

Minimizing downtime is crucial to ensure maximum productivity. This can be accomplished by implementing the solutions outlined in the previous points. By incorporating state-of-the-art technologies, project timelines can be reduced, and potential risks can be mitigated. This approach not only saves valuable time but also preserves valuable resources during the construction phase.